JMS Home
Plate Settler Theory
Plate Settler Design
JMS Plate Settlers
TFCA™ (Top Flow Control Angle)
Dual Side-Loaded Effluent Troughs
2VNP™ (Adjustable V-Notch Weirs)
Testing
JMS Plate Settler Success Stories
System Integration
Click for Printable PDF

JMS Plate Settler Installation, Atlanta, GA


JMS Plate Settler Installation, Buforrd, GA

JMS Plate Settler Installation, Buford, GA

JMS Plate Settler Installation, Buford, GA

JMS Plate Settler Installation, Buford, GA

JMS Plate Settler Installation, Detroit, MI

JMS Plate Settler Installation, Detroit, MI

JMS Plate Settler Installation, Detroit, MI

JMS Plate Settler Installation, Kansas City, KS

JMS Plate Settler Installation, Kansas City, KS

JMS Plate Settler Installation, New Canaan, CT

JMS Plate Settler Installation, Oak Creek, WI

JMS Plate Settler Installation, Oak Creek, WI

JMS Plate Settler Installation, Oak Creek, WI

JMS Plate Settler Installation, Oak Creek, WI

JMS Plate Settler Installation, Oak Creek, WI

JMS Plate Settler Installation, Oak Creek, WI

JMS Plate Settler Pilot Unit

JMS Plate Settler Pilot Unit

Jim Myers & Sons, Inc.
Applications for JMS Products and SystemsJMS Products & SystemsGallery of JMS InstallationsContact JMS


JMS Plate Settler Systems
Advanced Design ... Highest performance ... 100% Stainless Steel

JMS Plate Settler System

Top of Page

Plate Settler Theory
In 1904, sanitary engineering pioneer Allen Hazen of the Lawrence (Massachusetts) Experiment Station proposed that sedimentation is a function of basin surface area and is independent of detention time. The fundamentals of Hazen’s theory are the basis for Stoke’s Law, which is a mainstay of sedimentation design to this day.

Top of Page


Plate Settler Design
The plate settler was born when early engineers added diagonal steel plates into an open sedimentation basin, significantly increasing the “effective projected horizontal surface area” of the basin (right).

The advanced, stainless steel plate settler systems now available from JMS (below) can be designed for any basin geometry and sludge collection system, can reduce the footprint of a conventional sedimentation basin by as much as 90%, and can significantly increase the treatment capacity and improve effluent quality of existing basins.


JMS Plate Settler System and Enhanced Sedimentation Diagrams

We design our systems using the calculated “effective projected horizontal surface area” required for a given design flow, following “Ten States Standards” guidelines for the maximum allowable application rate and efficiency (below). But, there are many other considerations to be addressed when optimizing a plate settler system for a particular plant ... and JMS has developed state-of-the-art design software that allows our engineers to include all of these variables and simultaneously develop multiple designs as they search for the best possible solution as quickly and accurately as possible.

Although the century-old concept remains the same, the increasing need for more water treatment in less space has spurred dramatic improvements in the performance, efficiency, and cost-effectiveness of plate settler systems. Compared to similar-output sedimentation basins without plate settlers, a JMS plate settler system requires a much smaller footprint, performs consistently better, is more reliable, and even costs less when all capital, construction, and operational costs are factored in over the life of the system.

TYPICAL APPLICATION RATES AND EFFICIENCIES
Application Rate*
Efficiency**
Equiv. Surface
Loading Rate***
0.25
90%
6.35
0.30
80%
6.75
0.30
90%
7.59
0.35
80%
7.82
0.35
90%
8.88
0.40
80%
8.98


* gpm/sf of effective projected horizontal surface area

** % of total projected horizontal surface area used in the design

*** gpm/sf within the actual plate settler “plan view” surface area

Blue highlight indicates most-commonly specified design application rate & efficiency


Top of Page

JMS Plate Settlers
Highly efficient, easy to maintain, economical, and built for a lifetime of service, these 100% stainless steel systems are designed and constructed by JMS professionals with decades of experience in the sedimentation and flocculation industry. Our reputation for the highest-quality fabrication is recognized throughout America and our designs are the culmination of the advancements in plate settler technology history ... plus our own innovations and enhancements:

How a JMS Plate Settler system works

Top of Page

TFCA™ (Top Flow Control Angle)
This patented JMS feature controls headloss issues that other designs do not address or cannot because of design geometries; solves clogging problems associated with top tube & orifice designs; and prevents the longevity issues of plates that are exposed at the water/air interface:



• Provides critical, specific headloss control for even laminar flow across entire surface of plate.
• Allows for controlled linear flow to exit ... to minimize/prevent clogging.
• Allows operators to walk on top of plates for routine wash-downs & service.
• Protects stainless steel plates from physical damage.
• Provides 95% UV protection impeding algae growth.
• Minimizes localized thermo-velocity currents to reduce turbidity excursions.
• Geometry & orientation reduces residual settling outside settling zone.
• Plates are not exposed at the air/water interface, which eliminates localized corrosion.


Top of Page

Dual Side-Loaded Troughs for balanced effluent flow
Dual Side-Loaded Effluent Troughs
Plate settlers with a single trough over the plates have some inherent weaknesses (reduced visibility of and access to the plates, as well as velocity accumulations and imbalanced flow from the plates to the troughs). Our dual-sided troughs solve these problems:
• Minimizes distance settled water travels to trough ... to control velocity accumulations that imbalance flow across plates.
• Provides unobstructed view of and access to top of system.
• Our Troughs, Weirs, and Baffles are 316 Stainless for added corrosion protection.



Top of Page


2VNP™ (Adjustable V-Notch Weirs)
Top tube and orifice-type plate settler systems are limited by the
available flow area within the tube. When plant flow increases, velocity accumulations increase exponentially, causing different head pressures
at each orifice that imbalance the system. The JMS 2VNP (2 V-Notches
per Plate) Adjustable Weirs automatically fine-tune water elevations to accommodate fluctuations in plant flow, further promoting even flow in
the system:

• Two 45° V-notch weirs per plate for even flow distribution across plates.
• 45° angle minimizes mal-distribution along length of trough.
• Adjustability allows for precise leveling of system based on changes in plant flow ... to maintain even flow across all plates.


2VNP (Adjustable V-Notch Weir)

Top of Page

Testing
Every JMS design, a combination of all of these features, is thoroughly tested in virtual and real-world conditions to insure that our plate settler systems perform at the highly-efficient level that makes ours the best on the market today.

CFD image of JMS Plate and TFCA

Top of Page

Success Stories
JMS plate settler systems can be found all across America, in drinking water plants like the 320 MGD Detroit Waterworks Park facility (below), which is recognized as the “Largest Plate Settler Installation in the United States”!

"The Largest Plate Settler Installation in the United States"

We have systems that have just recently been launched and we have plants that have been operating flawlessly for decades. Our plate settlers are being used in a variety of municipal and industrial applications, serving a wide range of industries and public service entities. The experience and knowledge gained from every one of these installations goes into the design of each new system we provide.

We have built upon our successes by monitoring and analyzing process performance data and applying that accumulated knowledge to the design of products and system improvements that can be applied to all of our systems, as well as enabling us to select just the right combination of technologies
for your particular needs.


Top of Page

JMS Horizontal Paddle-Wheel Flocculators
System Integration
In addition to plate settlers, JMS has been building flocculators and other products and systems for the water and wastewater industries for over 40 years. This vast and broad experience allows us to design, configure, and construct integrated systems that optimize efficiency and process performance.


Top of Page


Jim Myers & Sons, Inc., P.O. Box 240038, Charlotte, NC 28224-0038, Phone: 704-554-8397, Fax: 704-554-9113, Email: sales@myersequipment.com

JMS Home | Applications for JMS Products & Systems | JMS Products & Systems | Gallery of JMS Installations | Contact JMS
© Copyright 2011 - Jim Myers & Sons, Inc.
TFCA (Top Flow Control Angle) Dual Side-Loaded Troughs Side Influent Orifices 2VNP (Adjustable V-Notch Weirs) TFCA (Top Flow Control Angle) Troughs with Adjustable V-Notch Weirs